copyright 2026 All Rights ReservedGuangke (Shanghai) Industrial Automation Technology Co., Ltd. XML
3C elektronikong buong proseso na awtomatikong linya ng produksyon na nilagyan ng nababaluktot na pagpupulong at teknolohiyang biswal na inspeksyon Linya ng pagpupulong at pagsubok para sa maliliit na kasangkapan sa bahay at mga elektronikong tagapagkaloob ng kuryente Magbigay ng mga serbisyo ng pagbabago na magaan ang timbang at matalino para sa mga maliliit at katamtamang sukat na mga negosyo sa mga kasangkapan sa bahay, hardware, at mga piyesa ng kotse
Panimula ng produkto
Bumuo ng isang compact na awtomatikong linya ng produksyon para sa pag-assemble at pagsubok ng mga domestic air conditioner, heat pump, 3C electronic controller, at maliliit na bahagi ng heat exchange ng mga household appliance. Saklaw nito ang awtomatikong paglo-load ng maliliit na bahagi, precision press-fitting, micro screw tightening, power-on aging, at visual inspection ng panlabas na hitsura. Ang kagamitan ay miniaturized, mababa ang ingay, at anti-static. Idinisenyo upang umangkop sa compact na layout ng pabrika sa workshop ng mga household appliance, ito ay katugma sa batch flexible production ng mga heat exchanger ng mga household appliance, air-conditioning electronic control boards, at maliliit na motors ng household appliance. Maaari itong konektado sa MES ng mga pabrika ng household appliance upang makamit ang batch traceability ng mga electronic component.
Mga Highlight ng Core Advantages
Precision assembly of micro parts | Angkop para sa precision locking ng 0.8~3mm tiny screws, small seals, at electronic components; |
Anti-static complete workshop adaptation | Ang buong machine's anti-static coating, anti-static conveyor belt, at ion blower ay nag-aalis ng panganib ng electrostatic breakdown; |
Compact and lightweight layout | Ang parehong kapasidad ng produksyon ay sumasakop sa 35% mas kaunting espasyo kaysa sa automobile production line, umaangkop sa maliit na espasyo ng mga pabrika ng household appliance; |
Flexible compatibility with multiple appliance categories | One-click switching program para sa household air conditioner heat exchangers, heat pump electronic controls, at small household appliance motors; |
Long-term power-on aging station integration | Kumpletuhin ang 2-8 hour electronic control board aging test online upang ma-screen out ang mga early failure components; |
Low noise and dust-free operation | Ang ingay ng buong machine ay ≤65dB, na angkop sa environmental requirements ng mga assembly workshop ng household appliance. |
Core system parameter table
Parameter items | Technical indicators |
Adapted products | Household air conditioner heat exchanger, heat pump electronic control panel, small household appliance cooling motor, 3C small controller |
Standard production cycle | 90~180s/piece |
control system | Siemens S7-1500 small PLC, 10-inch dust-proof and anti-static HMI |
Micro tightening torque range | 0.05~5N·m, accuracy ±3% |
Anti-static standards | Surface resistance 10⁶~10⁹Ω, equipped with ion blower to remove static electricity |
Aging test duration | 2/4/8 hours adjustable, voltage compatible with 12/24/220V |
Visual inspection accuracy | ±0.02mm, identify missing parts and offsets of tiny components |
Production line area | Standard complete line 32m×3.2m, single aging station 6㎡ |
Detailed explanation of core functions and values
Automated precision assembly of micro components | Ang vibration plate ay awtomatikong nagsusunod-sunod ng mga tiny gaskets, resistors at capacitors, at maliliit na buckles, at ang servo press ay tumpak na nagpupress at naglalagay. Ang multi-axis micro tightening module ay nag-lock ng mga tiny screws at sinusubaybayan ang torque curve sa real time upang maiwasan ang slipping, false tightening, at damage mula sa pag-crack ng mga component, na pumapalit sa manual assembly ng mga tiny parts. |
Anti-static protection and static elimination function | Ang buong frame ng machine at conveyor belt ay sprayed with anti-static, at ang mga workstations ay equipped with ion fans upang neutralize static electricity in real time para maiwasan ang electrostatic breakdown ng mga chips ng electronic control board at semiconductor components, at makabawas ng malaking bilang ng mga failure rate ng mga household appliance kapag pinagana. |
Long-term online aging test of electronic control board | Ang mga workpieces ay inilipat sa aging station at tumatakbo nang tuloy-tuloy sa loob ng nakatakdang panahon, simulating household high and low voltage fluctuation conditions, kinokolekta ang data ng kasalukuyang daloy, temperatura, at signal transmission, screening out early failure problems ng capacitors at chips nang maaga, at binabawasan ang after-sales repair rate ng mga household appliance. |
Visual inspection of tiny defects | Ang high-definition macro industrial camera detects missing solders, offsets, shell scratches, at missing gaskets on electronic control board components. Ang AI algorithm accurately identifies micron-level appearance defects at automatically diverts defective products upang matiyak ang consistency ng appearance quality ng mga household appliance sa pabrika. |
Electronic component batch traceability management | Ang bawat household appliance product ay bound with a QR code upang i-record ang purchase batch, assembly time, at aging test data ng PCB boards, heat exchangers, at motor components. Kung may mangyaring batch failure, ang upstream component supplier ay maaaring mabilis na locked upang mapadali ang quality claims at process rectification. Commercial value: Ang early failure rate ng mga household appliance at heat exchangers ay nabawasan ng 88%. Lahat ng manual small parts assembly positions ay eliminated. Ang compact production line saves factory rental costs; ang loss of electrostatic breakdown components ay completely eliminated. Isang single home appliance production line ay maaaring makatipid ng mahigit 500,000 yuan sa component losses every year. |
Supporting services and delivery guarantee
1. Early stage: home appliance parts sample assembly process testing, compact workshop layout planning, anti-static solution design;
2. Delivery time: 50 working days for a standard home appliance assembly line, 70 working days for an extended production line;
3. Implementation: full-load trial production of home appliance samples in the factory → joint debugging of on-site anti-static equipment, tightening modules, and aging stations → 72-hour continuous sample running and acceptance;
4. Training: micro tightening equipment debugging, ion blower maintenance, aging program setting, visual defect calibration;
5. After-sales: 1-year warranty for the whole machine, 2-year warranty for the tightening module and industrial camera; 4-hour response, 12-hour door-to-door delivery in the Yangtze River Delta; lifelong supply of anti-static consumables and micro nozzles at affordable prices.