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Mga naaangkop na produkto Inspeksyon sa pagpupulong ng core ng plate heat exchanger at pagpupulong para sa mga sistema ng air conditioning at pamamahala ng init ng sasakyan Daloy ng proseso ng core Paglo-load at pagtiklop ng plato → Pagpupulong ng panlikod na plato → Matalinong paghihigpit ng mga tornilyo → Pagsusuri ng kawalan ng hangin/panloob na pagtagas → Biswal na inspeksyon sa hitsura → Pagmamarka gamit ang laser → Tapos na produkto mula sa linya ng produksyon
Panimula ng produkto
Angkop ito para sa ganap na awtomatikong pagtataas at pagpupulong ng linya ng mga bagong enerhiyang naka-mount na water-cooled plate heat exchangers at energy storage liquid-cooled plate heat exchangers. Maaari nitong awtomatikong makumpleto ang pagtataas ng mga layer ng plato, pagkakabit ng rubber sealing gasket, maraming-bolt na sabayang matalinong pag-ikot, pag-detect ng leak sa dry airtight na daanan ng tubig, at pagsusuri ng simulation ng daloy ng heat exchange. Maaari itong gamitin online kasama ang vacuum equipment para sa pag-detect ng hydrogen at mga refrigerant charging machine. Pinagsasama nito ang paghawak ng robot, visual positioning correction, at RFID. Ang pallet traceability system at modular circular assembly line ay isinasaalang-alang ang malakihang paggawa ng mga piyesa ng kapalit para sa mga sasakyan ng pasahero at mga unit ng energy storage.
Mga Pangunahing Kalamangan at Highlight
Multi-axis simultaneous tightening system | 4-12 axes are synchronously locked by servo, and the plate is evenly stressed to prevent the sealing gasket from being partially pressed tightly; |
Robot vision stacking correction | Visually locate the plate angle, automatically correct misalignment, and completely solve the problem of manual stacking deflection; |
Integrated dual-stage leak detection solution | Dry rough inspection + high-precision hydrogen inspection and fine inspection, covering high- and low-precision seal inspection needs; |
Energy storage/vehicle dual scene compatibility | Quick switching procedures for small vehicle board replacement and large energy storage liquid cold plate replacement; |
Ring pallet circulation | Empty pallets automatically reflow, reducing manual loading and unloading; |
Complete upstream and downstream supporting facilities | It can be seamlessly connected with refrigerant charging and vacuum hydrogen detection equipment to form a complete board replacement production line. |
Core system parameter table
Parameter items | Technical indicators |
Adapted products | Vehicle-mounted small plate heat exchanger, energy storage large liquid-cooled plate heat exchanger |
Standard production cycle | 220s/piece, large size energy storage panel replacement 360s/piece |
control system | Siemens S7-1500 PLC, 15-inch industrial HMI |
Number of synchronous tightening axes | 4 axes/8 axes/12 axes optional, torque accuracy ±2% |
Stacked visual positioning accuracy | ±0.1mm |
Leak detection classification accuracy | Dry rough inspection 5×10⁻⁴ mbar・L/s; hydrogen inspection fine inspection 1×10⁻⁶ mbar・L/s |
Flow test range | 5~500L/min, pressure difference accuracy ±0.5kPa |
Traceability carrier | High temperature resistant RFID metal tray, oil and water vapor resistant |
Production line area | Standard model 55m×4m, energy storage large size model 72m×4.5m |
Detailed explanation of core functions and values
Fully automatic plate stacking assembly | The raw material silo automatically divides the materials, and the robot grabs the single plates and sealing pads, and stacks them in layers after visual positioning correction. The system records the number of stacked pieces, and automatically alarms and shuts down when there are missing pieces or multiple pieces, eliminating defects such as insufficient heat exchange area and missing seals. |
Multi-axis synchronized intelligent tightening | The servo synchronous compression module presses and locks step by step according to the process curve, and collects the torque and compression displacement data of each bolt in real time. Torque deviations will automatically mark defects to ensure that the sealing gasket is pressed evenly across the entire area and eliminates the hidden danger of refrigerant waterway leakage. |
Two-stage seal leak detection function | Dry vacuum rough inspection: After stacking is completed, large leakage defects are quickly and roughly screened, and repairs are diverted in advance; Hydrogen tracer precision inspection (optional): Connected to hydrogen inspection vacuum equipment, micron-level micro-leakage can be accurately located, and it can meet the strict sealing standards of energy storage high-pressure liquid cooling. |
Heat exchange flow simulation test | Simulate the water flow and pressure difference conditions of the vehicle/energy storage system, detect whether the plate commutation flow resistance meets the design value, and identify internal plate blockage and flow channel misalignment problems. |
Full process digital traceability | RFID pallet binding plate changes model, number of stacked pieces, tightening parameters, leak detection data, and the data is uploaded to MES in real time, fully supporting parts quality traceability and OEM audit. Commercial value: The stacking assembly labor force has been reduced from 10 to 2 people on duty, and the leakage rate of plate replacement has been reduced by 92%. Energy storage project customers can meet the strict sealing export standards of overseas energy storage equipment, and one production line can produce up to 150,000 sets of plate replacement per year. |
Supporting services and delivery guarantee
1. Early stage: plate replacement sample stacking process verification, tightening pressure curve simulation, 3D layout planning of the entire line;
2. Delivery time: 75 working days for standard production line for vehicle-mounted boards, 100 working days for large-scale customized energy storage production line;
3. Implementation: full-load stacking test in the factory → disassembly and delivery → joint debugging of on-site robots, tightening shafts, and vacuum pipelines → 72-hour continuous trial production;
4. Training: robot teaching, tightening torque parameter calibration, hydrogen detection equipment operation, MES operation and maintenance training;
5. After-sales: 1-year warranty for the entire machine, 2-year warranty for the servo tightening shaft and robot; 24-hour door-to-door maintenance nationwide, and long-term affordable supply of seals and vacuum consumables.